Jar test apparatus is a physical device that is used in water treatment process to evaluate the optimal dosage of coagulant and flocculants required to achieve effective water purification that is fit for specific purposes. It is used for collection of sample of water from river, seas, and other water bodies for research and development purposes. In this blog we will explore the manufacturing processes involved in manufacturing of jar test apparatus in great details.
What is Jar test apparatus?
Jar test apparatus is a device that is used for water treatment process. It determines the optimal dosage and combination of flocculants and coagulants for purification of water. The suspended particles, contaminants, and impurities can be removed with the effective water treatment strategy and conducting multiple tests in separate jars with varied chemical does. Using this apparatus we can identify effective quantity of chemical that can be utilized for making the water fit for drinking purposes.
Different Uses of Jar test apparatus
Water Treatment Optimization:
Treatment of water process can be cost intensive work if they are not optimized. That is where jar test apparatus can play a vital role in identifying the correct amount of the expensive chemicals that can purify the water.
Chemical Dosage Calibration:
The chemical dosage in the water treatment process needs to be calibrated properly to ensure better water purification. That is why jar test apparatus are calibrated and has integrated digital clock that helps in setting the exact time of the different water treatment process.
Research and Development
There are lots of virus and bacteria available in the natural sources of water. Some of them are friendly for human health that can be used as a medicine or vaccination purposes. That is why sample water is collected from several rivers and other water bodies and research is conducted with the help of jar test apparatus.
Manufacturing process of Jar test apparatus
The manufacturing process of the Jar Test Apparatus involves gathering specifications for the desired apparatus, selecting appropriate materials, planning and designing the apparatus, assembling glass jars, integrating stirrers with calibrated motors for different speed adjustments, constructing racks to hold multiple jars, incorporating digital timing integration, and conducting rigorous quality testing to ensure compliance with industry standards.Top of Form
Gather specification of desired jar test apparatus
In this phase manufacturing engineers gather complete information about the specifications that is expected by the clients from manufactured jar test apparatus. This requires effective communication skills, and management skills to ensure that optimal resources or raw materials are used for manufacturing process.
Selection of material
The material used in the manufacture of jar test apparatus are glass jars, stirrers, frame or racks, motors, and digital timers and controls. However the use of the material might vary from one client to another as per unique business requirements.
Plan and design
Like any manufacturing process we need cost effective and powerful strategies for optimizing the workflow in the manufacturing unit of jar test apparatus. In this way we can reduce the wastage of raw materials, and ensure quality of manufactured jar test apparatus.
Assembling glass jars
The glass jars are assembled in such a way that they remain free from dust, dirt or other impurity that can affect the quality of the manufactured product.
Integration of stirrer and calibrating motors for different speed adjustments
Often we need to treat sample water with some chemical or salt that needs to be stirred. That is why we need an integrated stirrer which is attached with the rotor of the motor which spins to create a circular motion for effective stirring process.
Racking them to hold multiple jars
Rack system holds the multiple jars in together safely preventing the breakage of the jars through accident or external mechanical shock or jerk.
Digital timing integration
The coagulation process takes considerable amount of time. These times can be evaluated through chemical formula as well. Using an integrated digital timing we can set the timer for different phases of water treatment.
Quality testing and compliance with industry standards
The testing of the jar test apparatus is done by experts of the manufacturing industry. They conduct quality assurance test through experiments and observations and evaluate the quality of the manufactured jar test apparatus. Once the jar test apparatus is tested ok and verified with the industry experts only then it is ready to be available in the market.
To sum up we must say Jar test apparatus manufacturers India plays crucial role in water treatment process. The manufacturing process of jar test apparatus is done in several stages and each stage is supervised with industry experts.
