The coming years show a better future in the demand for vibratory rollers. The main cause is the hike in construction development activities in the time of emerging global economies. Since the states are shifting towards creating better transportation networks, building smooth roads is the first which is made possible via vibratory rollers.
However, the popularity of urbanization and population growth is adding up to further demand for better transportation infrastructure. Opportunities like creating highways, road development and maintenance, and other structures are fueling the development of the vibratory roller market size.
Moreover, the increasing trend of ecological features in the latest vibratory roller models by main manufacturers is also grasping consumers’ attention. With newer versions, consumers can expect fuel efficiency, greater ROI, and smart options to reduce their carbon footprint as responsible constructors.
Continue reading as in the article we will discuss how you can get your hands on the vibratory roller for sale with common faults with solutions, and tips to maximize the equipment’s productivity.
How To Select The Right Vibratory Roller?
To choose the right vibratory roller for sale, consider the following categories;
Power Capacity
With different types of vibratory rollers, users also need to find the one that best fits their operations in terms of power capacity. Even similar engine models have different power requirements as per the nature of goods.
Usage Effect
If you want to compact fine soil materials, gravel concrete, or sandy soil with diverse ingredients go for the two-wheel lightweight static vibratory roller. However, for an ironing effect on uneven terrain for road development, get a three-wheel lightweight static vibratory roller. These are best for compacting cohesive or non-cohesive materials.
Cooling Technique
There are two main cooling methods found in the vibratory rollers: air-cooling and water-cooling methods. Mostly, constructors are seen using the water-cooling method in the water-deficient alpine areas. Whereas, the benefit of air-cooling is more significant as it’s dependent on water shortage. It also eliminates regular water-filling needs with the engine’s tank drainage to reduce the repair needs.
Driving Configuration
The drive configuration is judged on the manufacturer’s brand reputation, quality, durability, and advancement it offers. If the manufacturer doesn’t provide aftercare service and the power capacity of the roller is less then consider discarding the option to prevent future losses.
Size And Type
Analyze the ground of work to find which size and type of vibratory roller will work fine to produce desired outcomes. For a hard surface, you need a vibratory roller with greater compacting power. For slippery areas, the roller with a better grip is suitable.
Whereas if you are working in a contact area you may consider getting small to mini vibratory rollers. It’s significant to do your own research for the roller size as per the construction field’s soil as not all the rollers are created with similar configurations.
Identifying The Common Problems Of Vibratory Rollers With Solution
When it comes to buying a vibratory roller for sale, you need to educate yourself about the most occurring equipment problems and their solutions. Mentioned below are some of the common faults occurring in vibratory rollers with solutions to tackle them.
The Improper Functioning Of The Vibrating Wheel
If you see that the vibratory wheel is not vibrating the way it should, the main reason resides behind the vibratory switch. Either the vibratory switch is of poor quality and not intact leading to poor switch contact. The second cause may arise because of a short circuit. From damaged wires to disconnected circuits, anything can produce a short circuit.
What To Do:
Consider checking the solenoid valve system connected to the vibration pump system and vibratory switch and eliminate the damaged wires one after the other.
Slow Or No Rotation Of The Vibratory Motor
If the hydraulic oil level is lower than the required level then the vibratory motor will rotate at a slow speed or won’t move at all. It will also affect the pressure and flow of the pump and can cause oil leaks and hydraulic motor failures.
What To Do:
In case of hydraulic motor failure, inspect the inner components and see if they require replacement. Secondly, see if the hydraulic filter has dirt particles or other impurities. Clean the hydraulic filter and adjust the low oil levels if it’s low to boost the hydraulic pump’s performance. Take professional assistance to identify the worn-out components of the hydraulic motor for safe replacement and hydraulic system cleaning.
Mechanical Failure Of The Vibration System
One of the most time-consuming vibratory roller faults is the failure of the vibration system due to worn-out mechanical components. The main reason for this fault is due to damaged coupling between the eccentric device and the vibration motor
What To Do:
Generally, a vibratory roller for sale has a built-in dual frequency and is adjustable. The amplitude device relies on the back-and-forth rotation of the eccentric device to process multiple amplitudes. So if thevibration wheel’s amplitude modulation device is worn out you will most likely experience this issue.
However, just by hearing the vibration noise you may not detect this mechanical failure.
Therefore, dismantling the inner parts for a better view under the guidance of a technician will help you to decide whether the damaged part is replaceable or just needs a few touches.
Precautionary Tips To Use Vibratory Rollers
Since heavy construction equipment is prone to safety hazards, educating your operators with safety tips is a must. Following are the precautionary tips to use a vibratory roller safely while optimizing its overall performance;
- Mandatory wearing of Personal Protective Equipment (PPEs) like gloves, safety glasses, and hearing protection by the operators
- Timely inspection of lubricants and fuel level of vibratory rollers before the process starts
- Assuring all equipment’s components are in place
- Avoid abruptly starting and stopping the machine
- Prior vibratory roller inspection to amend any sign of wear and tear
- Proper maintenance of compaction pressure and machine speed in the field of work
The Final Thoughts
In conclusion, the global vibratory roller market is likely to experience a boom due to increasing demand for infrastructural operations. As a buyer, all you want from a vibratory roller is operation efficacy and good ROI for your business.
Selecting the appropriate type as per the operational needs is the secret to buying the right vibratory roller. The key manufacturers to trust with quality vibratory rollers are Volvo, Caterpillar, Bomag, and Wacker.
However, if most of your work requires a vibratory roller then buying a used vibratory roller for sale is a cost-effective and smart decision for faster, safer, and better outcomes.