Industrial cleaner: An industrial cleaner is specialized equipment to perform a cleaning process in removing contaminants, such as grease, oils, or rust from the surface of parts or components to achieve the intended use of that part or component. Cleaning is one of the most critical steps in the process of production in the metal industry. Ultrasonic cleaning is the most effective and safest way to get the job done.
industrial cleaner
Industrial ultrasonic cleaner: It is a cleaning system consisting of a Tank, ultrasonic cleaning solution, heating element that performs cleaning job using high frequency (ultrasonic) sound waves. The IUC is used to remove contaminants such as dirt, grease, oil, or rust from the surface of components to prepare them for further production processes or for final use.
They provide cleaning through an ultrasonic de-cavitation process. Most of the Ultrasonic Cleaners operate between the sound frequency range of 35 and 45 kHz. This range covers the ultrasonic cleaning needs of the majority of the industries. Meanwhile, tailor-made ultrasonic cleaners up to 120 kHz are also available to meet the specific requirement of an industry. 25 kHz – The most powerful frequency to remove strong pollution, 40 kHz is the standard frequency which can be compatible with a wide range of materials and for removing a lot of pollution. While ultrasonic cleaners with a range between 85 to 120 kHz are used to clean parts with complex geometry.
How does Ultrasonic cleaning technology work?
In the process, the high-frequency sound waves when passed through ultrasonic cleaning solution (water+ suitable detergent additive) result in the implosion of the solution producing millions of tiny bubbles. These bubbles continuously form and collapse to produce a ‘micro-scrubbing’ effect, the process is known as cavitation, creating the cleaning action. The ultrasonic cleaning action produced is highly uniform throughout the surface of the targeted component (including into crevices) providing very excellent cleaning of components of every portion regardless of its geometry.
What important points to keep in mind while selecting an Industrial cleaner?
1. The extent and type of contaminants (dirt, grease, oil, or rust) that are required to be removed.
2. Size of parts/components and duration of cleaning cycles need to be cleaned. These are some of the parameters to be kept in mind while selecting an ultrasonic cleaner for a unit. If components are large in size and need a long duration of cleaning, ultrasonic cleaners with heavy-duty tanks shall be opted to withstand wear and tear for a longer duration.
How to get the best ultrasonic cleaning results:
Managing the type of ultrasonic cleaning solution used, length of cleaning cycle, correct size tank, correct operating frequency, and choosing the best temperature for operation are all factors in getting the best results from an ultrasonic cleaner.
Ultrasonic cleaner manufacturer:
Zavnier is a premier company commanding a leadership position in providing industrial cleaning and anti-rust solutions that produce excellent quality Ultrasonic cleaners to meet every requirement in Ultrasonic Cleaning for industries. Our product complies with all the international level standards using ultra-modern and cutting edge technology is the best product to meet your every need of Ultrasonic cleaning.
Our Ultrasonic cleaners are cost-effective in complying with the basic principle that cost-benefit is one of the most essential factors to any investment in plant and equipment.
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From > Zavenir Daubert
