Industrial applications have been using synthetic lubricants (synthetic oil & grease) for more than 20 years. Synthetic lubricants are amazing resources for excellent assets since they effectively boost productivity and operational efficiency. The two biggest advantages of synthetic oils of the 5 top lubricant oil companies in UAE are their superior performance at low operating temperatures (below 0 degrees Celsius) and their ability to outperform mineral oils at high operating temperatures (over 85 degrees Celsius) (below – 18 degrees Celsius).
Choosing Lubricants Based on Important Characteristics
The choice of synthetic lubricant depends on a number of variables, including the type of machinery, the environment in which it operates, the temperature at which it is functioning, etc. Let’s have a look at the advantages of synthetic lubricants in relation to their special traits and qualities.
High Index of Viscosity
The measurement of a fluid’s viscosity change in relation to temperature change is called a viscosity index. Synthetic lubricants are the only lubricants that are manufactured via chemical alteration of oil components rather than through the refining of crude oil. The temperature, pressure, and component level of the highly controlled chemical processes employed in this process are all tightly controlled. These are the carefully regulated conditions required to produce uniform particle size and specific performance characteristics, giving these lubricants their distinctive traits and transforming them into effective troubleshooters.
Greater Resistance to Oxidation
The most significant advantage that a synthetic lubricant may provide is improved oxidation resistance. With longer drain intervals and fewer frequent oil changes, synthetic oil and grease may be able to provide a longer service life than mineral oils due to their better oxidation stability.
Synthetic lubricants are said to last 3–4 times longer than their mineral oil equivalents, according to several lubricant makers. The operational effectiveness and possible cost savings for your plant are also improved by a longer life.
Alternatively, traction coefficient OR internal fluid friction
Another crucial aspect of synthetic lubricant that boosts machine efficiency is traction coefficient or internal fluid friction. The shearing force necessary to move a load divided by the weight of the load is the traction coefficient. The coefficient number refers to the ease with which the lubricant film is sheared or impacted. This means that if the force required to move weight is smaller, the energy expended will be reduced as well. Therefore, employing synthetic lubricants with low traction will ultimately result in a reduction in power consumption, which will result in cheaper energy costs for the plant.
Excellent film strength
The film strength of a lubricant is one of the most significant and vital lubricant features for preventing a machine’s internal components from wearing. Most synthetic lubricants have a high film strength, allowing them to be utilized at very low temperatures.
They are able to lubricate machine parts and start the engine considerably more quickly in chilly temperatures since they are wax-free and have cooler pour points than mineral oils.
Conclusion
Synthetic oil, automatic transmission fluid, and lubricants have recently become more common in industrial applications. Even though the synthetic lubricant market is far more expensive than the conventional or mineral oil markets, the return on investment will be enormous because of their unique features and superior performance under a variety of operating circumstances.
