Capstan machines in the cable industry evolved to use IoT for automated operations. From the conventional belt wrap to using CNC or computer numeric controls, it is now repaired remotely. In addition, it ensures running the cable or conductor at desired speed limits to achieve accuracy by minimizing cable diameter variations without any down times.
High-quality screws and barrels made from solid steel grade with surface treated or chrome-plated with carbide encapsulation are essential for demanding abrasive applications. In addition, reputed manufacturers supply vented and non-vented barrels with the centrifugal cast with nickel boron, tungsten carbide or bimetallic liners.
This article discusses the benefits of using superior capstan machines made by top manufacturers to develop the cable business to unprecedented levels.
What is a capstan machine?
The cable manufacturing process needs production lines to pull wire from the intruder to the take-up at the required speed in a synchrony form. With more demand for high-quality cables, AC and DC tensioning machines must be power constant to pull one or more wires, conduits and cables. A Capstan machine made by a reputed manufacturer ensures the stability of the extrusion process with high pulling forces. Out of the many capstan types used in the cable industry, the belt wrap capstans are better than the belted and drum caterpillar capstans. Also available in many sizes of diameter and pulley provide optimal line speed and cable dimensions to develop the business to new heights.
How are screws and barrels useful in the cable manufacturing process?
Screws and barrels play a pivotal role in the cable manufacturing process to make it smooth and to get the desired output. It enhances conveying, heating, melting, pressure build-up, degassing, dispersive and distributive mixing. Therefore, it is essential for cable companies to choose the right size and reputed manufacturers to have the best screw barrel for increasing productivity.
What are the benefits of the IIoT-enabled capstan machines?
In this fourth industrial revolution, IIoT or the industrial internet of things is making most factories smart with the automated process per the changing demands. It is why IIoT enables machines that have become the need of the hour for extrusion lines to make cables. Renowned manufacturers use advanced technologies to make capstan machines for optimal performance to produce outstanding wires of all sizes from many materials. It is because of the real-time access to information and remote repair services that reduce downtime. Also, tracking energy consumption lowers manufacturing costs and makes the cable production process sustainable. There are many benefits of IIoT-enabled capstan machines, among others.
- Offers more visibility of the production schedules to increase the performance and quality of the cables
- Enables a better understanding of the capstan machines’ operation using sensors to optimize the function for better productivity
- It provides real-time data and stores them for future analysis to improve the process for various cable sizes and other dimensions
- Enables many new features like continuous monitoring of the machine and notifies the status of the operators on their smartphones
- Enhances the optimum use of the tool using the real-time input feed for increasing cable productivity
- Enables remote repair of the machines to reduce downtimes and increase output to outsmart competitors
- Machine learning provides better real-time data assimilation from the production lines and offers many analytical capabilities for uptime-downtime analysis.
- Reduces energy consumption by tracking the energy needs and supplying only the required power to the AC and DC motors to save costs
The above facts and benefits will convince anyone to buy the best capstan machine, screw and barrel from a renowned manufacturer to develop the cable business beyond expectations.
