Also known by the name Component Heater, it is a tube-shaped heating element used for industrial purposes. They are customised to a specific watt according to their application. Not only that, they provide generic and precise heating that is used in the heating process industry. The Cartridge Heater is inserted into drilled holes to heat the metal part or a block from the inside. For a smooth installation, the drilled holes are customised to be slightly undersized compared to their usual diameters.
They can be operated at three densities; low, medium, and high. The cartridge heating elements fit securely inside the cavity and assist the heat solids at higher temperatures. As they are designed to withstand up to higher temperatures the maximum temperature. They can withstand 1400℉ of maximum temperature.
Uses and Benefits of Cartridge Heaters:
As used in the heating industry, they are frequently used in heating molds, dies, sealing bars, and other metal parts by inserting them into the drilled hole. Apart from using them in heating solid blocks, they are also useful in liquid immersion implementations.
Here are a few specific examples of its uses for a better understanding:
- Packaging Machinery
- Heating Gases and Liquids
- Hot Runner Molds
- Dies and Sealing Bars
- Labelling Machines
- Plastic Manufacturing Machines
- Foil Stamping
- Medical Equipment
- Semi-Conductor
Now that you have, know the uses of this heater, let’s have a look at its benefits. Following are a few of the benefits that one must know.
- Suited for higher densities and a wide range of temperatures.
- Compact Creation
- Implicit Energy Transfer
- Reduction of Energy Usage
- Custom Manufactured
Preventative Measures to take while Using a Cartridge Heater:
To increase the performance and life span of a component heater, you must take some obstructive measures. These are a few that will help in enhancing the performance for better:
- Keep a check on the temperature; regulated for powering the heaters. Negligence can cause failures or short circuits in them.
- Keeping separate terminals will help maintain the temperature separately from other parts of the cartridges.
- Avoid any contamination of the holes as any moisture, leads or oil can cause damage to the heater.
- Make sure that your component heater is well fitted; into the hole. That will cause a rise in the temperature and lead to resistant wire breakage and failure.
- Always check the watt density of a heater as an excessive square inch will not expend heat, and the wrong density of a heater will eventually lead to failure only.
- An accurate voltage is always right. Yes, you all read it right do not provide a higher voltage to a heater or connect it to a power that could be higher than the heater can take it.
These were the measures that, must be followed regardless of the industries you belong to. And one of the most important measures is the proper installation which is mentioned below for reference.
Installation Process of a Cartridge Heater:
To understand the mechanism the first and foremost step is to install this heater correctly. Below are the correct installation steps to install a component heater precisely:
- Select an accurate heater: Selecting the right heater is the first step to beginning with a correct installation. That is undoubtedly vital as opting for a product that already has flaws can disrupt the process.
- Drilled A Hole At A Suitable Place: A component heater hole is not an ordinary drilling hole. There are a few points that must be made sure while drilling a whole; the inner part of the whole must be uniform, free from the grating, burs with a 3 mm diameter, a removal outlet, and must have a perfect size to make the heat transfer easy.
- Surplus use Heat Transfer Lubricants: The reason behind using the lubricants carefully is that is a highly conductive material and can be dangerous if not used carefully.
- Protect all the Leads: To avoid accidents like short circuits and contamination of the heating cartridges and failures it is necessary to take care of the leads and check if they have entered into cartridge holes.
- Temperature Regulation: A component heater requires a temperature control device. Without this device, the installation will be incomplete. It regulates the temperature to improvise the performance and lifespan of a heater.
To select the best heaters for your purpose, you must buy them from a reliable source, one such source is Shiva Products. They are the prominent Cartridge Heater Manufacturers in India. As they provide a variety of higher-density cartridges that have different types of diameters for the eating elements used in the cavity.
Industries that use Component Heaters:
There are a plethora of industries where these heaters are preferred. The industries that use these heaters that use to heat a specific part of the metal block are as follows:
- Packaging Industry
- Die Cutting Industry
- Labelling Industry
- Hot Stamping Industry
- Mold Forming Industry
- Food Service Industry
- Fluid Heating Industry
- Printing Industry
- Stamping Industry
Wrap Up:
These heaters are widely used all over the globe and in India. Not all of them manufacture or supply premium quality products always. If you are searching for a supplier; who provides you with the best types of machinery, such as industrial heaters, casting heaters, and Infrared Heater Suppliers in India, then Shiva Products is the best place.
Frequently Asked Questions:
What is the maximum temperature to Operate the heaters?
Ans: The maximum temperature of the component cartridges is 1400 ℉. Providing a higher temperature than this limit can lead to the failure of the heater.
What are the benefits of a Cartridge Heater?
Ans: A cartridge heater is a device that is made up of one heater in a single piece, which operates on the principle of electromagnetic induction. These are made up of copper, stainless steel, and aluminium, and are generally cylindrical in shape.
Do I need to regulate the temperature while using the heater?
Ans: Yes, you need to regulate the temperature carefully to avoid any damage to the heater.
