Do you ever wonder how a tyre is made? After all, a tyre is the most important part of a vehicle. It is the only area of the vehicle that is in contact with the road. Having a good quality tyre is very important for a good and safe driving experience. Now let us know how a tyre is manufactured and what its composition is.
MANUFACTURING OF TYRES
The process of manufacturing of tyres is explained below:
BLEND
Did you know the tyre is made with almost 30 ingredients? The proportions of ingredients depend on performance goals required by the tyre. A mix of these ingredients is made in a giant mixer called Banbury mixer. A gluey black is received after mixing and it’s sent for the next process of manufacturing.
MILL
The viscous compound is kept for cooling. It is later sent for milling, which includes cutting of rubber into strips. These strips form the basic skeleton of a tyre. Milling also includes manufacturing of other basic elements of a tyre.
BUILD
The manufacturing of tyres is done from the inside out. First, the inner part of the tyre is made then the outer part. The building process includes placing of different parts of the tyre such as belt, sidewall etc in a machine that helps to assemble a tyre.
Consequently, the machine gives you a green tyre.
CURE
This step gives the tyre its final shape. The green tyre received after the building process is vulcanized in containers. It also includes giving the tread design and the markings on the sidewall.
COMPONENTS OF TYRES
The basic components of tyres are discussed below:
TREAD
A tread is the area of the tyre where the rubber meets the road. It provides a textured surface that ensures high mileage and excellent grip on the road. It is made up of synthetic and natural rubber. It is very essential for safe driving.
BELT
Belts are sheets that are made up of steel wires and are coated in rubber. These are placed around the tyre. Belts offer rigidity and increase tyre strength.
PLY
The plies are composed of sheets of fabric that help to make the basic structure of the tyre. These fibre cords are twisted together and covered with rubber. It makes them flexible.
BEADS
The composition of beads consists of high-quality steel covered with rubber. It forms the edge of the tyre that sits on the wheel groove. It is possible because of the air pressure.
SIDEWALL
A sidewall is made up of thick rubber running from the edge of the tyre to the outer wall of the tyre. This provides stability to the vehicle, particularly during cornering.
SIPE AND GROOVE
The deep grooves divide the tread blocks from each other. This provides a channel for water to pass through. The tread blocks have sipes that are cuts made on the outer wall of the tyres Online Coventry. This helps in giving extra grip. we also sale alloy wheels UK
